Industry

Refractories for Steel & Iron

Refractories in iron and steel production are used in the blast furnace, hot blast stove, cast house and coke oven on the ironmaking side, and in the hot metal ladle, converter, electric arc furnace, steel ladle, tundish, RH degasser and reheating furnace on the steelmaking side. Material selection varies by operating zone and includes silica, high alumina, magnesia, magnesia-carbon, alumina-silicon carbide-carbon and silicon carbide products together with castables, ramming mixes and mortars.

Steel ladle pouring molten metal into a furnace vessel in a steelworks

Refractory Requirements — Steel & Iron

RISING’s technical references for the steel industry cover both halves of an integrated works. The ironmaking technical reference documents refractories for the blast furnace body, the hot blast stove, the cast house and the coke oven including the coke dry quenching plant. The steelmaking technical reference documents the hot metal ladle and torpedo ladle, the converter, the electric arc furnace, the steel ladle, the tundish, the RH degasser, the AOD furnace and the reheating furnace.

Both references are organised the same way: for each piece of equipment they separate shaped refractories from unshaped refractories, and they assign different materials to different zones of the same vessel. The blast furnace scheme runs from the furnace throat down through stack, bosh, belly, hearth and bottom; the converter, electric furnace and ladle diagrams each name an impact or hot-spot area, a slag line, a working lining and a permanent lining, with a different grade against each.

The selection table below reproduces those assignments. Refractory terms are listed as named in the references. A term links to a product page where a catalogue product matches; otherwise it is listed among the types supplied on request. Grade selection for a specific furnace is confirmed against your operating conditions before quotation.

Where Refractories Are Used

12 equipment and zones

  1. Blast Furnace

    Refractories conformation scheme for blast furnace

    The technical reference scheme divides the furnace body into furnace throat, furnace stack, furnace bosh, furnace belly, furnace hearth and furnace bottom, and assigns a different shaped or unshaped material to each.

  2. Hot Blast Stove

    Hot Blast Furnace

    The technical reference lists shaped refractories for the stove separately from the unshaped refractories, and names the combustion chamber, regenerator checker work, dome, mixed blast pipe, bustle pipe and flue.

  3. Cast House and Iron Runner

    Unshaped Refractories For Cast House

    Covers the taphole, main iron runner, skimmer, branch iron runner, slag runner and swing spout.

  4. Hot Metal Ladle and Torpedo Ladle

    Refractory for Metal Ladle / Refractory for Torpedo Ladle

    The lining diagram names the permanent lining, insulation lining, bottom, spout, slag line and hot metal area.

  5. Converter

    Refractory for Converter

    The lining diagram names the impact area, permanent lining, bottom, upper core, tap hole, cylinder barrel and purging plug.

  6. Electric Arc Furnace

    Refractory for Electric Furnace

    The lining diagram names the hot spot, wall lower part, permanent lining, slag line, door jamb area and bottom.

  7. Steel Ladle

    Refractory for Ladle

    The lining diagram names the insulation lining, permanent lining, bottom, well block filling mix, slide gate, slag line, side wall, ladle nozzle block and the upper and lower ladle nozzles.

  8. Tundish

    Refractory for Tundish

    Covers the permanent layer, the working layer and the tundish flow-control furniture.

  9. Continuous Casting Flow Control

    Functional flow-control products between ladle, tundish and mould.

  10. RH Degasser

    Refractory for RH Furnace

  11. Reheating Furnace

    Refractory for Heating Furnace

  12. Coke Oven and CDQ

    Refractories for Coke Oven / Refractories Conformation Scheme for CDQ Oven

    The CDQ scheme divides the plant into the pre-storage chamber, chute zone, cooling chamber and gas inlet and discharging area, and separates the insulation layer, permanent layer and working layer.

Refractory Selection by Equipment

Blast Furnace

12
ZoneRefractory typeRISING product
Furnace throat and upper stackFireclay High Strength Abrasion-resistant Castables
Upper parts of the furnaceGunning Mix for Blast Furnace
StackMullite BrickOn request
Lower stack, belly and boshSi₃N₄-SiC Brick / SiAlON-SiC Brick
Lower stack, belly and boshSiAlON-corundum BrickOn request
Cooling staveInset Brick of Cooling Stave (Si₃N₄ bonded SiC)
Cooling stave levelling layerSiC Ramming MixOn request
TuyereTuyere Combined Bricks / Si₃N₄-SiC Tuyere Tube
Hearth and bottomCarbon Brick / Micropore Carbon Brick / Carbon BlockOn request
Hearth and bottom jointsCarbon Ramming Mix / Carbon Injection MixOn request
Carbon brick masonryCarbon Mortar
Furnace bottomFireclay CastablesOn request

Hot Blast Stove

13
ZoneRefractory typeRISING product
Dome, combustion chamber and upper checker workSilicon Brick For Hot Blast Furnace
Regenerator checker workHigh Alumina Checker Brick For Hot Blast Furnace
Stove and regenerator wallsLow Creep Refractory BrickOn request
Regenerator lower sectionLow Creep Clay Brick
Stove wallsSillimanite Brick
Stove and blast furnace wallsHigh Alumina Brick
Stove and blast furnace wallsFireclay Brick For Blast Furnace (dense grade)
Stove bottom, combustor lower part and bottomDense Fireclay CastablesOn request
Ceramic combustorThermal Shock Resistant CastablesOn request
Brick masonry throughout the stoveAlumina-Silica Refractory Mortar / High Alumina Refractory Mortar
Combustion chamber, mixed blast pipe and bustle pipeInsulating Spraying Mix of HBS
Arch of hot blast stoveSiC FillerOn request
Shell lining, dome and flueAcid Resistant CoatingOn request

Cast House and Iron Runner

7
ZoneRefractory typeRISING product
TapholeWater-free Taphole MixOn request
Main iron runner, slag line and iron lineCastable for Main Runner (Al₂O₃-SiC-C)
SkimmerCastable for Skimmer
Branch iron runnerCastable for Iron Runner
Slag runnerCastable for Slag Runner
Swing spoutCastable for Swing Spout
Tapping trough of small and medium blast furnacesBaking-free Ramming Mix for BF TroughOn request

Hot Metal Ladle and Torpedo Ladle

8
ZoneRefractory typeRISING product
Slag lineAluminum Silicon Carbide Carbon Brick for Slag Line
Hot metal area and bottomAluminum Silicon Carbide Carbon Brick for Hot Metal Area
Permanent liningPyrophyllite Brick for Permanent Lining / Clay BrickOn request
Spout and monolithic liningCastable for Ladle (Al₂O₃-SiC)
Insulation liningAl-silicate Fiber Board
Torpedo ladle working liningCorundum-SiC-C Brick / Alumina-SiC-C Brick
Torpedo ladle working liningAndalusite Brick
Torpedo ladle permanent layerPermanent Layer BrickOn request

Converter

5
ZoneRefractory typeRISING product
Impact area and bottomMagnesia Carbon Brick MT-14A
Upper coreMagnesia Carbon Brick MT-14B
Tap hole and purging plugMagnesia Carbon Brick MT-16A / MT-14A
Cylinder barrelMagnesia Carbon Brick MT-18A / MT-16A
Permanent liningSintered Magnesia Brick

Electric Arc Furnace

7
ZoneRefractory typeRISING product
Hot spot, slag line and door jamb areaMagnesia Carbon Brick MT-16A / MT-14A
Wall lower partMagnesia Carbon Brick MT-14B
Permanent liningSintered Magnesia Brick
BottomRamming Mix
Conductive bottom electrodeMgO-C Electric Conductive BrickOn request
Hot repairGunning CastableOn request
Electrode columnsGraphite Electrodes (RP / HP / UHP)

Steel Ladle

11
ZoneRefractory typeRISING product
Slag lineMagnesia Carbon Brick / Magnesia Calcium Carbon Brick
Side wall and bottomMagnesite Carbon Brick
Side wall and bottomAluminum Magnesia Carbon Brick
Side wall and bottomMagnesium Aluminum Carbon BrickOn request
Monolithic working liningCorundum Spinel Castable
Permanent liningSintered Magnesia Brick / High Alumina Brick
Insulation liningAl-silicate Fiber Board / Ceramic Fiber Board
Insulation liningNano Thermal Insulation BoardOn request
Well block fillingCorundum Self-flowing CastableOn request
PurgingPorous Plug (chrome corundum)On request
Pocket blockPocket Block (magnesia)On request

Tundish

4
ZoneRefractory typeRISING product
Permanent layerCastable for Tundish Permanent Layer (mullite / alumina)On request
Working layerDry Ramming Material for Tundish (magnesia)
Working layerTundish Coating MassOn request
Flow control furnitureFlow Stabilizer / Slag Dam / Impingement PlateOn request

Continuous Casting Flow Control

5
ZoneRefractory typeRISING product
Ladle slide gateSlide Gate
Ladle to tundishLadle Shroud
Tundish flow controlMonoblock Ladle Stopper
Tundish to mouldSubmerged Entry Nozzle
Ladle nozzleNozzle / Ladle Upper Nozzle / Ladle Lower NozzleOn request

RH Degasser

4
ZoneRefractory typeRISING product
Working liningFused Rebonded / Semi-rebonded / Directly Bonded Magnesia-Chrome Brick
Permanent liningSintered Magnesia Brick
Snorkel and monolithic sectionsCorundum Spinel Castable
Monolithic sectionsCorundum Self-flow CastableOn request

Reheating Furnace

5
ZoneRefractory typeRISING product
Insulation liningLight Weight Mullite Brick
High-temperature liningAlumina Bubble Brick
Working liningLow Cement Castable
Working liningMullite Castable / Corundum Mullite Self-flow CastableOn request
Skid rails and high-wear areasChrome Corundum Brick

Coke Oven and CDQ

9
ZoneRefractory typeRISING product
Coke oven heating wallsSilicon Brick
Coke ovenHigh Aluminum Brick
Coke ovenNon-expansion Brick
Coke oven repairFused Quartz Castable
Coke oven repairSpray Repair RefractoryOn request
CDQ pre-storage chamber and ramp areaMullite-SiC Brick
CDQ high-wear zonesSi₃N₄-SiC Brick
CDQ cooling room and retaining wallMullite Brick (Grade A / Grade B)On request
CDQ masonryClay Mortar / Mullite Mortar / SiC Mortar / Insulation Mortar

Refractory types are listed as named in RISING's technical references. A row reads "On request" where the material has no catalogue page yet.

Lining System Overview

Blast furnace zonesVertical sequence of the furnace-body zones named in the reference scheme, top to bottom. Not to scale and not a section drawing.01Furnace Throat02Furnace Stack03Furnace Bosh04Furnace Belly05Furnace Hearth06Furnace Bottom
Blast furnace zonesVertical sequence of the furnace-body zones named in the reference scheme, top to bottom. Not to scale and not a section drawing.Reference documents: RISING iron and steel refractory technical reference

Recommended Refractory Materials

31 linked products

View all products for this industry

Technical Considerations

Shaped and unshaped are listed separately
Both technical references separate shaped refractories from unshaped refractories for each piece of equipment, and the blast furnace and hot blast stove sections each carry their own shaped and unshaped lists. A lining specification therefore names bricks and monolithics for the same vessel.
Grades change within one vessel
The converter, electric furnace and ladle diagrams assign different magnesia carbon grades to the impact area, the slag line, the barrel and the permanent lining of the same vessel. The technical reference does not offer one grade for a whole vessel.
Equipment covered by the ironmaking source
The ironmaking technical reference covers the blast furnace body, the hot blast stove, the cast house, the coke oven and the coke dry quenching plant. Its CDQ section separates an insulation layer, a permanent layer and a working layer, and names a different working-layer material for each zone of the plant.
Equipment covered by the steelmaking source
The steelmaking technical reference covers the blast furnace taphole and runners, the hot metal ladle, the torpedo ladle, the converter, the steel ladle, the electric furnace, the tundish, the RH furnace, the AOD furnace and the heating furnace, plus medium frequency, induction and cupola furnaces for casting.

Also supplied on request

Further refractory types used in this industry that do not have a catalogue page yet. Each is supplied and quoted on request.

  • Mullite Brick and Re-sintered Fused Mullite Brick (blast furnace stack, CDQ cooling room)
  • SiAlON Bonded Corundum Brick (blast furnace bosh and belly, COREX ceramic cup)
  • Carbon Brick, Micropore Carbon Brick, Super Microporous Carbon Brick, Graphite Brick, Semi-graphite Carbon Brick and Carbon Block (blast furnace hearth and bottom)
  • Carbonaceous Ramming Mix, Carbon Injection Mix, SiC Ramming Mix, Corundum Ramming Mix and Water-free Injection Mix
  • Refractory Cushion Mortar, Water-free Refractory Mortar and Filler for Cooling Stave Joints
  • Self-flowing Castables (high alumina) and Fireclay Castables for the blast furnace
  • Dense Fireclay Castables and Thermal Shock Resistant Castables for the hot blast stove
  • Low Creep Refractory Brick (high alumina DRL series) for the hot blast stove
  • SiC Filler and Acid Resistant Coating for the hot blast stove
  • Water-free Taphole Mix and Baking-free Ramming Mix for BF Trough
  • Pyrophyllite Brick for Permanent Lining
  • Magnesium Aluminum Carbon Brick and Magnesia Calcium Carbon Brick
  • MgO-C Electric Conductive Brick and EAF Gunning Castable
  • Corundum Self-flowing Castable, Porous Plug and Pocket Block for the steel ladle
  • Tundish Coating Mass, Flow Stabilizer, Slag Dam and Impingement Plate
  • Ladle Upper Nozzle, Ladle Lower Nozzle and Ladle Nozzle Block
  • Magnesia-Calcium Brick for the AOD furnace
  • Nano Thermal Insulation Board and nano-porous ladle backing insulation
  • Cordierite-Mullite Brick, Clay Insulation Brick and Mullite-Silicon Carbide Castable for the coke oven

Reference documents

  • RISING iron and steel refractory technical reference
  • RISING product specification records
  • Company supply records

Technical Consultation

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